How an Engine Thermostat Works

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  • betplom
    SBR Posting Legend
    • 09-20-06
    • 13444

    #1
    How an Engine Thermostat Works
    How an Engine Thermostat Works

    Inside your car's engine, thousands of controlled explosions called combustion events caused by igniting fuel/air mixture inside the engine generate heat.

    If this heat is not controlled the engine will overheat and internal damage can occur. These high temperatures are controlled with the help of the cooling system.

    A cooling system consists of a water pump, thermostat, radiator hose, hose clamps, radiator, radiator cap and coolant. The thermostat is designed to control the flow of coolant through the cooling system while the engine is warming up to operating temperature.

    An engine needs to operate at a particular heat range to be efficient. Once the engine is warm the thermostat will open to allow coolant flow to maintain a particular temperature.

    Most thermostats are designed to open at about 195° F but other temperatures are available for a variety of applications.

    A thermostat consists of a main housing, a plunger style of valve with return spring and a temperature sensitive wax filled plunger that acts as the sensing and activating device. A thermostat maintains engine temperature as is opens and closes throughout the engine operation.




    Engine Thermostat

    When a thermostat malfunctions it can stick in the closed position not allowing the coolant to circulate, causing the engine to overheat. This will cause the vehicle to overheat in a very short amount of time (about 5 minutes). Or the thermostat could stick open causing the engine to run too cold. In this case the service or check engine soon light could illuminate, followed by a trouble code.

    To test a thermostat remove unit. Prepare a pan of water deep enough to cover the thermostat completely. Next install a temperature gauge into the water along with the thermostat. A cooking thermometer works well for this. Next, start heating the water while watching gauge, the thermostat should remain closed until the water reaches 190° at this point the thermostat should start opening and be completely open at about 195°. If the thermostat stays closed through the boiling point the thermostat has failed and needs replacing. If the thermostat is stuck open or broken it has failed and needs replacing.

    Never run an engine without a thermostat because the thermostat works as a system flow regulator as well. What this means is the thermostat has a specific opening that regulates the flow through the cooling system. If the coolant is allowed to flow too quickly through the radiator the coolant will not have time to transfer the heat it has absorbed. This will cause the engine to overheat.

  • Brock Landers
    SBR Aristocracy
    • 06-30-08
    • 45359

    #2
    Just had an overheat on Saturday....car is in the shop now. My intake minofld gasket was leaking, i think all my coolant leaked out, good thing is, as far as i know, it didn't mix with the oil, which can Fuk the engine.

    Overheated in like 5 mins though...was steaming.
    Comment
    • betplom
      SBR Posting Legend
      • 09-20-06
      • 13444

      #3
      Originally posted by Brock Landers
      Just had an overheat on Saturday....car is in the shop now. My intake minofld gasket was leaking, i think all my coolant leaked out, good thing is, as far as i know, it didn't mix with the oil, which can Fuk the engine.

      Overheated in like 5 mins though...was steaming.
      Good thing you got it to the shop quickly. You can do serious damage by driving a car thats overheating.
      Comment
      • Brock Landers
        SBR Aristocracy
        • 06-30-08
        • 45359

        #4
        Originally posted by betplom
        Good thing you got it to the shop quickly. You can do serious damage by driving a car thats overheating.
        i was told if i scorched the bearings the engine is toast
        Comment
        • betplom
          SBR Posting Legend
          • 09-20-06
          • 13444

          #5
          Originally posted by Brock Landers
          i was told if i scorched the bearings the engine is toast
          Yep, you would be looking at a possible rebuild if that happened.

          Thankfully it did not.
          Comment
          • Brock Landers
            SBR Aristocracy
            • 06-30-08
            • 45359

            #6
            Originally posted by betplom
            Yep, you would be looking at a possible rebuild if that happened. Thankfully it did not.
            i hope not LOL

            Fuk it, time for a new ride anyway, was out kicking tires a little over a month ago, wanted to wait till the fall though for the 2011's..
            Comment
            • betplom
              SBR Posting Legend
              • 09-20-06
              • 13444

              #7
              Originally posted by Brock Landers
              i hope not LOL

              Fuk it, time for a new ride anyway, was out kicking tires a little over a month ago, wanted to wait till the fall though for the 2011's..
              Brock, I still drive a 2004 Toyota.

              Its likely I'll be driving it until 2020 as I hate making payments on a new vehicle.
              Comment
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